The Importance of Backup Rings in Hydraulic Systems

By | October 3, 2023

Hydraulic systems play a vital role in various industries, from construction and manufacturing to aerospace and automotive. These systems rely on the precise movement of fluids to power machinery and equipment. However, even the most well-designed hydraulic systems can experience leaks and failures over time, which can result in costly downtime and repairs. That is where backup rings come into play. 

Backup rings are essential components that help prevent leaks and maintain the efficiency of hydraulic systems. If  you are looking for the perfect backup rings for quality and reliability,  you can Visit this website http://eclipseseal.com/.

What are Backup Rings?

Backup rings, also known as anti-extrusion rings, are mechanical seals that are used in hydraulic and pneumatic systems. They are typically made from materials such as polytetrafluoroethylene (PTFE) or elastomers and are designed to prevent extrusion of the primary sealing element, such as an O-ring or a lip seal, under high pressures. 

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The Function of Backup Rings

The primary function of backup rings is to provide support to the primary seal and prevent it from being extruded into the gaps between the mating surfaces. When a hydraulic system is under pressure, the primary seal is compressed against the mating surfaces to create a tight seal. 

However, under high pressures, the fluid can exert enough force on the primary seal to cause it to deform and extrude into the gaps. This can result in leakage and potential damage to the seal.

Backup rings are designed to act as a barrier and prevent this extrusion from occurring. They are typically made from a harder material than the primary seal, such as plastic or metal, and are placed on either side of the seal. 

When the system is pressurized, the backup rings provide additional support and prevent the primary seal from deforming and extruding. By doing so, they help to maintain the integrity of the seal and ensure that the hydraulic system operates efficiently and without leaks.

Conclusion

Backup rings are crucial components in hydraulic systems that help prevent leaks and maintain the efficiency and reliability of the system. By providing support to the primary seal and preventing extrusion, backup rings significantly increase the lifespan of the seal and minimize downtime and maintenance costs.